Features
Specifications
The Forney® 160 STx is a dual-voltage stick and DC TIG welder that pairs serious 160 amp performance with a next-generation, large bright display and simple one-knob control. Run it on 120V household power for lighter jobs, or step up to 240V to weld thicker material up to 3/8 in. in a single pass, with adjustable arc force and 6010‑capable output that lets you tackle demanding open‑root work. Backed by a 3-year warranty and Forney® Industries’ 90+ years of welding experience, this dual-voltage stick and TIG welder is built for contractors, farmers, and serious DIYers who need a portable machine that still feels like a pro-grade stick welder.
- Expert-Tech® support gives you a direct line to Forney’s technical team for setup, troubleshooting, and parts; all from real welders based in Colorado, USA
- 3-year warranty delivers long-term assurance so you can rely on the 160 STx for ongoing repair, maintenance, and fabrication work
- Bright passive LCD with large readout delivers a next-generation panel that makes it easy to see your amperage and settings in dim shops or bright outdoor light
- 6010-capable stick output delivers the digging arc and high open-circuit voltage needed to run E6010 electrodes for open-root passes and work on dirty or rusty materials
- Adjustable arc force control delivers the ability to fine-tune the arc to match different rods and techniques
- Dual input voltage (120V / 240V) delivers flexibility so you can plug into household power for small jobs or step up to 240V in the shop or field for full 160 amp output
- Compact, lightweight inverter with handle and carry strap delivers portability so you can carry the welder, wrap the leads, and bring it directly to the work
- Lift start TIG capability (DC TIG) delivers more precise heat control on thin metal so you can produce cleaner, more controlled weld beads when appearance matters
- Generator-capable design delivers remote welding capability so you can run from a 4,000 W (120V) or 10,000 W (240V) generator with no low-idle
- CSA certified to meet strict safety and performance standards ensuring reliability and your safety in any work environment
- One-knob interface with Expert-Set Hot Start delivers easy amperage control and reliable arc starts
| Brand | Forney |
|---|---|
| Date Added | Jul 29, 2026 |
| Store Location (Lititz, PA) | Aisle 05, Section N3 |
| Package Length (in) | 10.40" |
| Package Width (in) | 5.00" |
| Package Height (in) | 13.80" |
| Manufacturer Part Number | 381 |
| Input voltage | 120 VAC / 240 VAC, 50–60 Hz, single phase |
| Input current | 120V 13.7 A; 240V 16 A max |
| Duty cycle (120V) | Stick 30% at 80 A; TIG 30% at 85 A |
| Duty cycle (240V) | Stick 25% at 160 A; TIG 30% at 160 A |
| Output current (120V) | Stick 15–80 A; TIG 15–85 A |
| Output current (240V) | Stick 15–160 A; TIG 15–160 A |
| Processes | Stick (Shielded Metal Arc Welding, SMAW) and DC TIG (Gas Tungsten Arc Welding, GTAW) |
| Process features | Adjustable arc force controls and Expert‑Set Hot Start |
| Electrode/ground connections | 25-series Dinse |
| Single-pass plate thickness range | 120V 24 ga–1/4 in; 240V 24 ga–3/8 in. |
| Electrode diameter | 120V up to 1/8 in; 240V up to 5/32 in. electrodes |
| Tungsten diameter (TIG) | 3/32 in |
| Open-circuit voltage | 80 V |
| Power supply type | Inverter |
| Generator requirements | 120V – 4,000 W; 240V – 10,000 W continuous output, no low-idle, 5% THD max |
| Input power cable length | 7 ft |
| Ground clamp cable length | 8 ft copper |
| Electrode holder cable length | 8 ft copper |
| IP rating | IP21S |
| Machine weight | 10.5 lb |
| Certification | CSA listed |
| Warranty | 3 years |